Melting
Our melting process is carried out with precision and efficiency thanks to our 550 KW VIP Dual Trak Induction Furnace. This state-of-the-art furnace has a capacity of 1000kg and 500kg, allowing us to melt a wide range of ferrous materials. We utilize crucibles from Inductotherm, a trusted name in the industry, ensuring optimal melting conditions. Additionally, we have two Cupola Furnaces, each with a diameter of 24 inches, which provide flexibility and versatility in our melting operations.
Moulding
Our moulding capabilities encompass both ARPA 300 and ARPA 600 machines. These machines allow us to create molds of various dimensions to cater to the diverse needs of our customers. The ARPA 300 machine offers mold sizes of 405 x 405 x 150/200 mm, 410 x 500 x 150/200 mm, and 500 x 600 x 150 mm. On the other hand, the ARPA 600 machine accommodates larger molds, with sizes of 610 x 710 x 150/200 mm and 710 x 760 x 150/200 mm. With this range of molding options, we can meet the specific requirements of different applications and industries.
Pouring
To ensure a smooth and efficient pouring process, we have implemented a Monorail Pouring System. This system features 12 mold track lines, with each line capable of holding up to 28 molds. The monorail system provides controlled and precise pouring, ensuring consistent and high-quality castings. Our pouring system is designed for maximum efficiency and productivity, enabling us to meet tight production schedules and deliver products in a timely manner.
Core Making
At Dynomec Pumps, we understand the importance of reliable and precise cores in the casting process. To achieve this, we have invested in advanced core making facilities. Our Cold Box Core Shooter allows us to produce cores with excellent dimensional accuracy and surface finish. Additionally, we have CO2 core making facilities and an oil core making facility that utilizes an oven. These core making capabilities provide us with flexibility and versatility in producing a wide range of complex castings. To ensure consistent core quality, we have a dedicated core sand mixer that facilitates optimal sand preparation for the core making process.
Knockout
After the solidification of castings, the removal of sand is a crucial step. To achieve efficient knockout operations, we have a knockout system with a capacity of 1000kg. This system ensures the effective removal of casting sand, allowing us to prepare the castings for further processing and finishing. In addition to the knockout system, we utilize a tumbling barrel for additional sand removal and utilize straight roller and troughed knock out conveyor belts to facilitate the efficient movement of castings through the process.
Shot Blasting Machine
Surface preparation is a critical aspect of the casting process, and our Rotart Hanger Type Shot Blasting Machine plays a vital role in achieving superior surface finishes. With a capacity of 300kg, this shot blasting machine is capable of removing any remaining sand, scale, or surface impurities, leaving the castings with a clean and uniform appearance. The hanger type configuration allows for efficient handling and processing of castings, ensuring consistent and high-quality results.
Fettling, finishing & Paint Shop
In our Foundry Shop, we have established a dedicated fettling, finishing, and paint shop. This facility is equipped with various equipment to achieve impeccable final touches on our castings. We have pedestal grinders (2 Nos) for precise grinding, pneumatic and electric die grinders (4″ – 2 Nos and 7″ – 2 Nos) for intricate finishing work, a cutter grinder for shaping and sharpening, and pneumatic pencil grinders (3 Nos) for fine detailing. This comprehensive range of equipment enables us to deliver castings with exceptional finishing and surface quality.